What manual retyping costs — the sum nobody does

Published: 20 July 2026

Nobody decides to lose a working week every month. The decision is taken three minutes at a time — the length of one order, one invoice, one row in a report. That is why the cost of manual work is invisible: it never sits on a single line anywhere. Here is how to make it visible in ten minutes.

The one-sheet sum

The formula is simple and needs no consultant:

operations per month × minutes per operation ÷ 60 = hours per month

Three examples with numbers we see constantly:

ProcessVolumeTimeHours/month
Order → courier900 orders3 min45 h
Invoice → accounts200 invoices5 min~17 h
Weekly Excel report4 reports3 h12 h

The hours are only half the sum, though. Multiply them by the person's full cost (salary + contributions ÷ working hours) — not their net pay. Then add the second line everyone skips: the cost of errors. One wrong address is a returned parcel and a reshipment; one mistyped figure on an invoice is a mismatch someone chases at quarter end.

Why the sum never gets done

Because the pain is distributed. Three minutes hurt nobody; they happen "in passing". They only start hurting when the person absorbing them quits, goes on holiday, or simply hits their ceiling — at which point it looks like a staffing crisis, not like a process that should have been automated a year ago.

When automation pays back — and when it doesn't

Our rule is public: under ~5 hours a month per process, it isn't worth it — leave it alone. Above 20 hours a month, the sum usually closes in 4–5 months. In between, it depends on what the errors cost.

You don't have to trust our numbers — put in your own. The calculator takes two minutes and returns the sum in leva and hours. If the result is under the threshold, we will tell you honestly: don't automate.

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